Albany machine protection doors

Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP2000 Machine protection door
Albany RP2000 Machine protection door
Albany RP2000 Machine protection door
Albany RP2000 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door
Albany RP300 Machine protection door

Fast speed and short cycle times in automated processes with the Albany machine protection doors 

When safety, speed and process integration is the challenge, smart machine-protection doors are the solution. Fast speeds and short cycle times. Automated manufacturing and assembly requires advanced technology, processes and equipment. ASSA ABLOY Entrance Systems delivers high-performance, high-speed doors that are specially suited for such demanding conditions. With both pre-running and door-line photo cells, the safety switches are integrated into the side frames. Our machine protection door is the best safety barrier in the industry. The door can be integrated directly into the control systems for the automated machinery. When this integration is complete, the door's comprehensive safety features will meet the following standards: PL d/Cat. 3, PL e/Cat. 4 (EN ISO 130849-1) and SIL 3 (EN 62061).

Albany RP100 

The Albany RP100 has been especially designed for interior use in fully automated conveyor processes without pedestrian traffic or operators passing the door. Small footprint of side frames and top roll area facilitate implementation in racking systems with minimal space requirements.

Albany RP300 

Albany RP300 machine protection doors are heavy-duty high-speed doors designed for automated processes and production lines. Built with a minimal number of parts these rugged machine-guarding doors are reliable, easy to install and require low maintenance. Albany RP 300 machine protection doors offer protection to staff working close to automated manufacturing processes. The safety concept of these roll-up doors allows a compact production setup, being installed at short distance from the automated machines. At the same time, fast opening- and closing-cycle times increase product flow and process productivity.

Albany RP2000

Albany RP2000 doors are high-speed machine protection doors with a rigid curtain made of aluminum slats that provides the utmost protection from automated machine activity. This door was specifically developed for robot and laser welding applications. The Albany RP2000 series features smart design elements that improve automation, ensure safety and help meeting high industry standards. The Albany RP2000 opens incredibly fast to ensure short cycle times – up to 5 door cycles per minute are possible. The rugged design stands up in harsh, industrial environments and provides process reliability after a high number of cycles.

Albany RP3000

The Albany RR3000 high-speed doors with their nice aluminium curtain are perfect for industrial, commercial and high-security applications where speed is important, looks are critical, traffic is frequent, and door safety concerns are paramount. This industrial door’s bold sleek design adds visual appeal to any architectural environment. The Albany RR3000 metal door construction makes it a security door that is perfect for exterior openings in general manufacturing, automotive dealerships, parking facilities and detention centers - just to name a few applications. It's simple, patented design insures hundreds of thousands of maintenance-free cycles.

Technical description

Albany RP100 Machine protection door

  • Door dimension max. 3000 mm x 3000 mm, door area max. 6 m²
  • Speed open/close: up to 1.8/1.0 m/s, depending on control unit
  • Door Design: 60 mm slim side frames for installation in confined space. Side frames are made of galvanized steel, top roll and bottom profile are made of aluminum.  
  • Door curtain: Fabric curtain of 1,3 mm in the colors blue, grey or red. A vision panel is optional.
  • Control system: the door can be supplied without or with a control unit.
    Control unit either with standard function or as a frequency converter.
  • Connection to the machine possible
  • Motor Power 0,65 kW
  • Protection IP 54
  • Mains Connections different from control system, see in technical data sheet
  • Especially for interior use in the conveyor technique

Special:

  • As specifically designed for the use in appliances no safety devices applicable to passenger traffic have been considered. A door line photocell or a n electrical safety contact edge (not according to EN 13241-1 as option
  • Curtain level as option when appliance is smaller than the installed door and the surrounding area must be closed
  • Extended side frames as option

Albany RP300 Machine protection door

  • Door dimension (mm) max. 4000 x 3500 mm
  • Speed open/close: up to max. 2.4/1.8 m/s depending on control systems
  • Cycle number/minutes max. 1 – 5
  • Door Curtain: Depending on application, various door curtains and colors are available, from partially transparent PVC curtains with colored reinforcement stripes to highly rigid durable material, protect against sparks. Optional anti-UV welding windows that conform to EN 1598 are also available.
  • Side frames are made of two aluminium profiles, integrated safety limit switches connect the door with the machine. Window areas allow easy monitoring of integrated safety limit switches.
  • Safety limit switches according to EN ISO 13849-1 and EN 62061
  • Doors conform to EN ISO 12100 and EN 1088
  • Control systems: Depending on the application 2 control systems which offer a broad spectrum of speeds, power supplies and options for safety devices. Door without a control system is possible. UL-Version as option.
  • Space saving extension box allows mounting of interface card or safety monitoring module for safety limit switches.
  • Connectin to the machine
  • Motor Power 0,75 KW
  • Protection IP 55
  • Mains connections different from contron system, see technical data sheet
  • Safety features: Electrical safety contact edge and door line photocell, pre-running photocell as option
  • The door is designed according to the Workplace Directive of the UVV regulations and the harmonized CE Guidelines including the EN 13241-1 and 98/37/EG.

Special:

  • Short cycle times up to 5 cycles per minute is possible
  • The door can be mounted freestanding on floor with optional mounting brackets.
  • Flexible positioning of the gear motor can be mounted on the left or right side of the door. The motor can tilt in 45° increments for easy positioning and installation
  • Self-Supporting: the door can be mounted directly to the floor with optional mounting brackets. Leveling screws allow the door to be leveled on uneven surfaces.

 

For special detailed technical data see description in the special data sheet.

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